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The comfort of lightweight metal+TR optical glasses starts with the synergy between metal and TR (thermoplastic rubber) materials. Lightweight metals such as titanium alloy, magnesium alloy, or aluminum alloy (density ≤2.8 g/cm³) form the core frame structure—titanium alloy offers excellent corrosion resistance and flexibility, magnesium alloy provides ultra-lightweight (frame weight ≤15g), and aluminum alloy balances durability and cost. TR materials (typically TR90 or modified TR blends) are used for temple tips, nose pads, and frame hinges, leveraging their softness, flexibility, and skin-friendly properties. The optimal material ratio involves metal accounting for 60-70% of the frame (ensuring structural stability) and TR for 30-40% (enhancing comfort contact points). Additionally, TR materials with Shore hardness 85-90A strike a balance between flexibility and support, avoiding excessive softness that causes frame slippage or excessive rigidity that presses on the skin.
Ergonomic structural design is critical to reducing fatigue during long-term wear of lightweight metal+TR glasses. Nose pad design plays a key role—soft TR nose pads with curved surfaces (contact area ≥1.5 cm²) distribute pressure evenly, avoiding indentations on the nasal bridge even after 8+ hours of wear. Temple design should feature a 15-20° angle of inclination and TR-covered ear hooks with anti-slip textures, ensuring a snug fit without squeezing the ears. The frame width (135-145 mm for adults) and temple length (140-150 mm) must align with facial proportions, preventing the frame from being too tight or too loose. Hinge structures combining metal shafts and TR sleeves reduce friction and absorb shock, allowing the temples to open and close smoothly without exerting pressure on the sides of the head. Additionally, the frame’s center of gravity should be balanced (nose bridge load ≤3g/cm²), avoiding excessive front weight that causes the frame to slide down the nose.
Daily-wear comfortable lightweight metal+TR glasses must meet specific performance indicators related to weight, fit, and skin compatibility. Frame weight (including lenses) should be ≤25g—weights above 30g increase facial pressure and fatigue over time. Pressure distribution across contact points (nose bridge and ears) should not exceed 5 kPa, as higher pressure can lead to discomfort or pain. Skin compatibility is essential: TR materials should be hypoallergenic (passing ISO 10993 biocompatibility tests) to avoid irritation for sensitive skin. Flexibility testing requires the temples to withstand 180° bending without permanent deformation, ensuring adaptability to different head sizes. Additionally, anti-slip performance (slippage ≤5mm during head movement) prevents frequent adjustments, enhancing convenience during daily activities such as walking or working.
Comfortable lightweight metal+TR glasses should be tailored to individual facial features and usage scenarios. For people with narrow faces (face width ≤130mm), narrow-frame designs (frame width 130-135mm) with curved temples prevent side pressure. Those with wide faces (face width ≥150mm) benefit from adjustable TR temple tips that expand to fit without squeezing. For daily office use, glasses with slightly larger lens areas (lens height ≥30mm) reduce eye strain from screen viewing, while the lightweight metal frame ensures stability during desk work. For outdoor activities, frames with anti-slip TR temple hooks and sweat-resistant nose pads prevent slippage during movement, and lightweight metals with corrosion resistance withstand sweat and environmental exposure. For those who wear glasses for sports, flexible TR hinges and shock-absorbing structures absorb impact, reducing the risk of frame damage or facial injury.
The ideal lightweight metal+TR glasses strike a balance between comfort and durability to withstand daily wear and tear. Lightweight metals should have a tensile strength ≥500 MPa to resist bending or deformation from accidental drops, while TR materials should have excellent wear resistance (abrasion resistance ≥500 cycles under 5N load). The connection between metal and TR components (typically via insert molding or adhesive bonding) must be strong, with shear strength ≥3 MPa to prevent separation during use. Additionally, the frame should be resistant to temperature changes (-10°C to 60°C) without cracking or hardening, adapting to indoor and outdoor environments. Maintenance-friendly design—such as replaceable TR nose pads and temple tips—extends the glasses’ service life while maintaining comfort, as worn contact points can be replaced without changing the entire frame. By balancing these factors, lightweight metal+TR glasses achieve both long-term comfort and reliable durability for daily use.
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